Carton Converter:
Curtis Packaging
Brand Owner: Tropic Skincare
Structural Designer: Curtis Packaging
Graphic Designer: Tropic Skincare
Cartonboard Manufacturer:
Billerud
Tropic’s challenge was to create a cost-effective, premium boxset range for their Christmas 2025 launch. They wanted to add a bit of sparkle this year, so during print trials we speculatively added different pearlescent varnishes to further lift the metallic colours they chose, which worked extremely well. Traditionally, rigid boxes are used for such sets, but we created cartonboard alternatives that were both more cost-effective and also more sustainable. By using cartonboard, we were also able to add embossed detail that couldn’t be achieved on a rigid alternative. The foiling was a particular challenge as we needed to cover both a wide span of detailed foil and larger block areas that were also embossed. Structurally we created the boxes with firstly integral lids to make these more aesthetically pleasing and to negate reverse printing; secondly, we also glued key areas to help support quicker fulfilment in packing. We also created as part of the range, four different A-frame cartons for smaller product configurations; where required, we built integral platforms that securely held the primary components, rather than adding other packing materials. Overall, the range exceeded both brand + sales expectations, with several sets ‘sold out’ in the first two weeks!
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